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Support for weight reduction. "Basic Knowledge of Insert Nuts that Support Resin Products"

The trend towards lightweight materials is leading to the use of resins. We will clearly explain the basics of "insert nuts" needed for fastening resins, accompanied by illustrations!

An insert nut is a "fastening component" that is embedded in soft materials such as resin (plastic) to enhance the fastening strength of joints. With the aim of reducing weight, the use of resin is increasing. Insert nuts are used for fastening resin parts in various devices such as mobile phones, automobiles, and airplanes. This document provides a clear explanation of the "basic knowledge of insert nuts," including their features, types, usage, and materials, accompanied by illustrations. It also includes information on the types and characteristics of resins used with insert nuts. *For more details, please download the document or contact us directly.*

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[SSOO Nut Adoption Case] Resin Intercooler Parts

Adopted for automotive intercooler parts and other resin components! Introducing examples of SSOO nut applications. *SSOO nut technical report available.

Here are some examples of cases where SSOO nuts were adopted due to their high torque resistance performance. <Adoption Case 1> Adoption Location: Automotive intercooler parts (3 SSOO nuts, M6 size used) Target Resin: PA66-GF35 (Polyamide 66, 35% glass fiber) [Challenges] ■ Need to tighten resin parts with high torque ■ Knurled type insert nuts slip when tightened too much [Solution] ■ Meets requirements with high torque resistance performance ■ No worries about slipping or coming loose [Effect] ■ Protects resin parts from damage <Adoption Case 2> Adoption Location: Turbo engine vehicle intercooler parts (2 SSOO nuts, M6 size used) Target Resin: PA-GF35 (66 nylon, 35% glass) [Challenges] ■ Requirement for tightening with high torque ■ Knurled type insert nuts experience slipping and coming loose [Solution] ■ Meets requirements with high torque resistance performance ■ No worries about slipping or coming loose [Effect] ■ Protects resin parts from damage *An intercooler is a component used to cool air compressed by a supercharger (such as a turbo or supercharger).

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What is the nut that made cost reduction for EVs a reality?! 【Case Study Introduction】

From "strong" to "cheap"? We achieved cost reduction for EV cars with a small nut. Let me share the secret!

"Cheaper" even a little. "Lighter" even a little. The SSOO nut has contributed to cost reduction for EV vehicles with its performance. ■ High torque compatible heat-pressed insert nut (outsert nut) 'SSOO Nut' Application: Electric component cases for EV vehicles Number used: 19 pieces per unit Initially set usage number during the development stage: 23 pieces per unit. With the strong fastening power of the SSOO nut, we reduced the number from 23 to 19 while ensuring sealing performance. ● Achieved cost reduction Cost reduction was realized by reducing the number of components. - Cost reduction due to the reduction in the number of nuts - Cost reduction due to the reduction in the number of bolts - Cost reduction due to the reduction in tightening work hours ● Achieved weight reduction → Also effective for improving fuel efficiency of EV vehicles - Weight reduction of 20g per unit just from the nuts - When combined with bolts, achieved more than double the "lightness" - Space reduction for fasteners allows for miniaturization of parts → Further weight reduction is possible The SSOO nut has achieved high pull-out strength and torque resistance. For more details on the "required pull-out strength" and "required free rotation torque" of this case, please feel free to contact us.

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Technical Data: High Torque Compatible Cap Insert Nut

Packed with technical data on SSOO Nut PLUS! We are giving away technical materials that include data from tensile tests and torque strength tests for free!

SSOO Nut PLUS adds a cap to the trusted SSOO insert nut! It enables insert compatibility. This is a new insert nut from the Octa Lobular(R) series! This document is a technical report that includes abundant test data such as tensile tests and torque strength tests for the SSOO Nut PLUS. ● High Torque Compatibility It ensures the torque resistance performance of the SSOO nut, which boasts 1.8 times the torque resistance compared to knurled products. It does not slip or rotate even when tightened with high torque. 【Verification Experiment】 Torque Strength Test (Material: PP): 31N·m (approximately 1.8 times improvement in turning torque compared to knurled products) Pull-Out Load Test (Material: PP): 2713N (approximately 1.2 times improvement in pull-out load compared to knurled products) ● Added Peace of Mind with Horizontal Cap! - The cap prevents resin from wrapping around, ensuring secure fastening. - The horizontal cap can be used in tight spaces. - Metal touch prevents loosening. It can be used as both an insert and an outsert, allowing you to choose specifications according to your application. For detailed technical information, please refer to the download.

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[Case Study Introduction] "Non-Rotating Nuts" Contribute to Weight Reduction and Cost Savings!

We received feedback from customers: 'The metal touch is wide and easy to use without worrying about direction' and 'The dimensions match, making it strong against pull-out and compatible with high torque.'

SSOO nut, a high-torque press-fit insert nut with a special octagonal shape that can be fastened without damaging the resin. With high torque resistance and pull-out strength, it not only satisfies customer requirements but also contributes to weight reduction and cost reduction by decreasing the number of parts and labor hours. 【Contributing to weight reduction and cost savings!】 ■ Case 1: Electric equipment case for EV vehicles <Effect> Reduced the number of screw parts from 23 per unit to 19 per unit, achieving cost savings. The nut alone contributes to a weight reduction of 20g per unit! ■ Case 2: Hydrogen discharge parts for FCV <Effect> Reduced the number of screw parts from 6 per unit to 4 per unit, achieving cost savings. A weight reduction of 8g, approximately 17%! ■ Case 3: Automotive filter parts (new plant-based resin material) <Effect> Reduced the number of screw parts from 3 per unit to 2 per unit, achieving cost savings. A weight reduction of 4g (approximately 17%)! 【Protecting the resin without loosening or spinning!】 ■ Case 1: Fastening the handle and body of a chainsaw [Satisfaction] The nut spun due to significant vibration during use. Only the SSOO nut satisfied the high torque fastening requirements. It protects the resin and does not spin. For more details on the cases, please feel free to contact us. You can view technical materials, including test results for spinning torque and pull-out strength, available for download.

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[Technical Data Free Offer] You can understand the basics of "Screw Performance Evaluation."

We are engaged in product development and performance evaluation to shape our customers' requests. We provide testing evaluation equipment and examples of evaluations. We will teach you the basics of performance evaluation.

Screws are small components, but they play a significant role as functional parts in "fastening." Performance evaluation is essential to shape our customers' requests. For example, we have a series of screws designed for special octagonal shapes in resin. The starting point was a customer's request for a nut that wouldn't rotate when embedded in resin. Using FEM analysis, we selected the optimal shape from 40 different designs. Collaborating with the production technology and manufacturing departments, we developed an insert nut that can withstand high torque fastening. To turn requests into reality, it is necessary to have evaluation capabilities to ensure proposed performance. During the development stage, we need to consider performance requirements and mass production feasibility, and after development, we must confirm the design performance and mass production quality, among various evaluations. Our company is equipped with various testing and evaluation facilities, including those developed in collaboration with academia. You can understand the basics of screw performance evaluation, including what kind of equipment is used and what evaluations are conducted. We also provide actual evaluation examples. Please take a look at our development and evaluation tests to shape our customers' requests. More details can be downloaded, and feel free to contact us with any inquiries.

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I will teach you the basics of fastening screws for resin. <Technical materials provided>

Are you having trouble with "fastening resin"? You can fasten resin with "bolts + nuts." You will gain basic knowledge about screws specifically for resin.

Are you struggling with "fastening of resin"? With resin, you can achieve fastening using "bolts + nuts" by utilizing dedicated screws. Dedicated screws include insert nuts and insert bolts that are embedded in the resin. In softer resins compared to iron, embedded bolts or nuts can rotate together, leading to deformation or breakage of the resin. Have you ever experienced deformation of resin products due to "nut rotation"? Our original development of dedicated screws for resin (Octa Lobular(R) series) features a special octagonal head shape that ensures high torque resistance and high pull-out strength. Even when tightened with high torque, it prevents "rotation" and "pull-out," protecting resin products. You can choose from various types of insert nuts (simultaneous molding type, press-fit type, and both with caps) and insert bolts (both simultaneous molding and post-embedding options) according to your specifications. If you're wondering, "What is an insert nut?" please refer to our technical document "Basic Knowledge of Insert Nuts." It clearly explains the usage of insert nuts and compatible resins, covering the "basics of insert nuts." You can view it via PDF download.

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[Technical Information] Basic Knowledge of Screws: "Textbook on Screws Learning from the Basics"

The textbook on screws created by a group of screw specialists, 'Learning About Screws from the Basics.' You can understand fundamental knowledge from types of screws to fastening design. Available for free!

Daiichi Kogyo is a specialized group that develops and manufactures both bolts and nuts. Although they are both "fasteners," bolts and nuts differ in materials, processing methods, manufacturing equipment, and required performance. 【What a specialized group can do】 ● Consideration of optimal materials and shapes: The "development/design capability" of a specialized group  → Utilization of FEM analysis and knowledge of materials ● Evaluation and analysis of fasteners with data backup: The "evaluation capability" of a specialized group  → Performance evaluation from individual parts to actual machines ● Reduction of prototype lead time and mass production: The "production technology/manufacturing technology capability" of a specialized group  → In-house mold production and utilization of FEM analysis For more details, please visit the 【Daiichi Kogyo Co., Ltd. Fastener Division Fastening Parts Site】 below. "Useful information about fasteners" is also available. Please take a look. There is a "Textbook on Fasteners: Learning from the Basics" created by a specialized group in fasteners. - What are fasteners - The mechanism of how fasteners tighten - Fastener loosening - Fastener design You can understand the basic knowledge of fasteners. It is available for free. Please download and take a look.

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[Case Study] You can understand the reasons for adopting high-torque insert nuts.

You can see the benefits of using the "SSOO Nut," an insert nut that is strong against pull-out and supports high torque. Examples of parts and molding methods are currently being published.

The SSOO nut is a "heat press-in type insert nut (outsert nut)" that achieves high "torque resistance performance" and "pull-out strength." It prevents the nut from rotating (spinning) or pulling out during high torque tightening, ensuring safe fastening of resin products. The SSOO nut has solved various problems for our customers. 【Case 1】 - High tightening torque is required, but the insert nut spins. → It meets tightening requirements with high torque resistance performance, fastening resin components without spinning. 【Case 2】 - To reduce weight, we want to decrease the number of screws used. → It achieves a reduction in the number of screws used with high pull-out strength while ensuring fastening strength. Additionally, it has realized many benefits such as reducing environmental impact and responding to strong vibrations. For more details, please refer to the "SSOO Nut Adoption Case Collection." If you are struggling with fastening resin at high torque, please take a look at the materials. You will understand why we were able to develop the original SSOO nut that can handle high torque tightening. Please check it out from the link.

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Compact Edition! Easy-to-Read Basic Knowledge of Insert Nuts

This is a compact version of "Basic Knowledge of Insert Nuts" that is easy to read. It clearly summarizes how to use them and provides examples of usage.

An insert nut is a fastening component used to reinforce the joints between materials by embedding it in soft materials such as resin. In the transportation equipment sector, it is expected that resin composite materials will continue to be adopted for weight reduction, and the use of insert nuts as fastening components is anticipated to increase. This document provides a compact summary of the basic knowledge regarding insert nuts. It is a simplified version that allows for easy reading of the fundamentals of insert nuts. If you want to learn more about insert nuts, please take a look. For more details, please download and view the catalog.

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"SSOO Nut" that reduces the cost of bolts and nuts to 2/3 *Case study materials*

By using SSOO nuts, the cost of bolts and nuts is reduced to 2/3! We are offering a free case study that demonstrates achieving a 2/3 cost reduction and a 17% decrease in threaded parts!

This is an introduction to a case where the automotive parts that typically used six insert nuts were replaced with the "high-strength" SSOO nuts from Daiichi Kogyo (high torque compatible insert nuts), resulting in a reduction of the number of components to four. By reducing the number of insert nuts by "two," the number of bolts was also decreased, leading to a cost reduction of about two-thirds and a weight reduction of 17% for the threaded components. ■ We are currently offering free case study materials that demonstrate the effects of cost reduction and weight reduction! ■ *For more details, please view the PDF available for download.

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[Technical Data] High Torque Compatible Insert Nut "SSOI Nut"

We are offering free technical materials that demonstrate the strength of SSOI nuts! The materials include a wealth of test data such as tensile tests, torque strength tests, and tightening tests.

The SSOI nut improves torque resistance performance by being molded into a special octagonal shape. It is an insert nut that achieves "difficulty in rotation" and "difficulty in removal," molded simultaneously during resin molding. This technical report presents abundant test data, including tensile tests and torque strength tests, as well as adoption results, explaining the excellent performance of the SSOI nut. ● "Difficulty in rotation" By molding into a special octagonal shape, the torque resistance performance has been significantly improved compared to conventional insert nuts. It prevents the nut from spinning freely (back spinning) during high-torque tightening. 【Verification Test Results】 Torque strength test results (Material: MC Nylon): 25N·m or more ● "Difficulty in removal" Designed for simultaneous use with resin molding, it has excellent tensile (pull-out) strength. It features high vibration resistance and high rotational torque, making it difficult to loosen. 【Verification Test Results】 Pull-out load test results (Material: MC Nylon): 8250N ● Shape As a non-through type, there is no need to worry about resin flowing into the screw hole. 【Adoption Examples】 Resin parts such as air cleaners and intake manifolds. *For detailed technical information, please refer to the download.

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[SSOO Nut Adoption Case] Hydrogen Emission Parts and Filter Parts

By reducing the number of screw components, we have achieved a weight reduction of approximately 17%! Here are examples of the adoption of SSOO nuts. *SSOO nut technical report available.

Here are some examples of adoption that contributed to weight reduction with the high pull-out strength of SSOO nuts. <Adoption Example 1> Adoption Location: Hydrogen discharge parts used in hydrogen fuel cell vehicles (4 SSOO nuts, M6 size, used per unit) Target Resin: PP-TD30 (Polypropylene Talc 30%) [Challenge] ■ To reduce the number of screw components for weight reduction (previously 6 per unit) [Solution] ■ High pull-out strength enabled the reduction of the number of components used [Effect] ■ Reduced the number of screw components to 4 per unit ■ Achieved a weight reduction of 8g (approximately 17%) for screws <Adoption Example 2> Adoption Location: Automotive filter components (2 SSOO nuts, M6 size, used) Target Resin: New material resin using plant-derived fibers (PP) [Challenge] ■ To reduce the number of screw components for weight reduction (previously 3) ■ Insufficient strength of the new material resin causes it to spin under the specified torque with conventional products [Solution] ■ High pull-out strength enabled the reduction of the number of components used ■ High torque resistance performance meets the specified torque requirements [Effect] ■ Reduced the number of screw components to 2 ■ Achieved a weight reduction of 4g (approximately 17%) for screws

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Technical Data: High Torque Compatible Outsert Nut SSOO Nut

You can understand the strength of SSOO nuts! We are offering a technical document that includes data from tensile tests, torque strength tests, and adoption results for free!

The SSOO nut is a high-spec insert nut that contributes to both "high torque compatibility" and "weight reduction." This document is a technical report that includes abundant test data such as tensile tests and torque strength tests for the SSOO nut, as well as usage records. ● High Torque Compatibility Thanks to its unique octagonal shape and the irregularities on the shaft, both torque strength and pull-out strength have been improved compared to conventional insert nuts. 【Verification Experiments】 Torque Strength Test (Material: PP): 31.0 N·m (80% improvement in turning torque compared to conventional products) Pull-Out Load Test (Material: PP): 2713 N (18% improvement in pull-out load compared to conventional products) ● Weight Reduction In applications for resin parts in transportation equipment such as automobiles, replacing conventional nuts with SSOO nuts has led to a reduction in the number of screw components and weight reduction. 【Adopted Resin Parts】 Hydrogen emission parts and intercooler parts in automobiles For detailed technical information, please refer to the download.

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[SSOO Nut Adoption Case] Speaker cover parts of the car door section

Supports high-level torque tightening! Introducing case studies of SSOO. *Case studies are featured in the SSOO Technical Report available now.

Here is a case study of the adoption of high-torque compatible insert nuts (SSOO nuts). Adoption location: Speaker cover parts of a car door Target resin: PP-TD30 (Polypropylene Talc 30%) [Challenges before introduction] - We were looking for an insert nut that could withstand high torque tightening. [Deciding factors for introduction] - After conducting comparative tests with products from other companies, the SSOO nut was adopted because it demonstrated the highest strength. [Effects after introduction] - Since it can withstand high torque tightening, there is no occurrence of nut spinning or loosening. *For more details, please refer to the technical report digest available for download or contact us directly.

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